Nickel base electrode for fabrication and repair
Basic coated nickel base electrode, with an alloyed core wire, for joining and repairing of high temperature alloys, dissimilar joining of stainless steel to creep resistant steels , for joining alloy 800, 800H, HK40, HP45 etc. The electrode distinguishes itself by a soft arc, easy slag removal and regular weld beads.
Main applications:
Thermal power stations, ovens, thermal equipment for heat treatment, petrochemical installations
UNS |
Alloys |
DIN |
Material N° |
N08705 |
HP45 |
G-X40NiCrSi3525 |
1.4857 |
|
|
G-X40NiCrNb3525 |
1.4852 |
J94204 |
HK40 |
G-X40CrNiSi2520 |
1.4848 |
N08800 |
800 |
X10NiCrAlTi3220 |
1.4876 |
N08810 |
800H |
X5NiCrAlTi3120 |
1.4958 |
|
DS |
X8NiCrSi3818 |
1.4862 |
AWS A5.11 | UNS | DIN 1736 | EN ISO 14172 |
---|---|---|---|
E NiCrFe-2 | W86133 | EL- NiCr 15FeNb | E-Ni 6092 (NiCr16Fe12NbMo) |
C | Si | Mn | Cr | Nb | Fe | Mo | Ni |
---|---|---|---|---|---|---|---|
0.04 | 0.4 | 3.0 | 16.0 | 2.2 | 6.0 | 1.5 | Rest |
Rm (MPa) | Rp0.2 (MPa) | A5 (%) | KV ( J ) |
---|---|---|---|
650 | 390 | 40 | +20°C >80 |
Diámetro | 2.5x300 | 3.2x350 | 4.0x350 | 5.0x450 |
---|---|---|---|---|
Piezas / estuche | 214 | 135 | 91 | 59 |
Piezas / paquete | 856 | 540 | 364 | 236 |
Kg 1000 electr. | 18.7 | 37 | 55 | 111 |
Estuche / paquete | 4 | 4 | 4 | 4 |
Kg / estuche | 4 | 5 | 5 | 6.5 |
Kg / paquete | 16 | 20 | 20 | 26 |
A | 50-70 | 70-95 | 90-120 | 120-160 |
---|
Redrying 1 h at 250-300°C. Joints to weld must be clean, exempt from grease, cracks. Guide electrodes with a slight declination, weld with a short arc and prevent a high heat input by applying the stringer bead technique (weaving max. 2 times core wire diameter). Nickel base alloys are welded without preheating and an interpass temperature <150°C. For repair welding of steels with high carbon content a preheating between 200- 500°C has to be applied. A post weld heat treatment can be performed without influence on the weld deposit.
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